| The Ribbons are arranged that when rotated the reaches each and every corner of the trough and imparts radial and linear motion to the whole of the materials to be mixed. At the same time material is moved from side of the trough to the centre and from the centre of the trough to the sides, resulting in quick and fast homogenizing of the product.
We provide ribbon blenders that give a triple mixing action for efficient blending.Great emphasis is laid on its dimension and configuration for quick product discharge. Its distinguishing features are:
• Wear resistance
• Corrosion Resistance
• Vacuum filling and discharge arrangements
• Special shaft seals
• Heating & cooling jackets
The Ribbon Blenders manufactured by us are efficient in proper mixing of different powders, dry & wet ingredients. These ribbon mixers or ribbon blenders are made of best grade raw material and are suitable for mixing pickles, pre-cooked dal, ready-to-eat mixes and chemicals. Available in capacities ranging 100 lts to 10,000 lts these are in high demand in the market.
Our ribbon blenders are compact, dust free and silent
Applications: Mostly used for non-sticky, non-hygroscopic and free flowing materials, turmeric, chilly, spices, pulses, husks, saw dust, coconut shell, tamarind seed, carboxyl methyl cellulose, chemicals etc.
Capacity: different capacity machines are available and are also manufactured as per customer requirements. Eg: Coconut shell -150 to 1000 kgs per hour.
Ribbon Blenders are best suited for mixing, granulation and homogenizing batch process. It handles a range of applications from all types of powders including free flowing to cohesive and moist powders, bulk dry materials to wet cakes and slurries.
Ribbon Blenders are very sturdy and robust. They consist of a U type Vessel with flat head. The central agitator shaft is driven from end with gear box reducer. A double helical ribbon agitator in the vessel moves the product upward along the outer wall and releases it downward into cavities developed in the middle, simultaneously material is horizontally distributed by the mixing arm and is optimally homogenized.
Mixing time is depending on the agitator speed. In general mixing time is three to four times shorter than the mixers working with a rotating screw.
The drive and bearings are kept outside of the vessel, no gears or seals are there in the product compartment. The rotating central agitator shaft does not have bottom bearing support there by eliminating any dead spots or difficult areas to clean and there is no danger of product contamination. Discharge of the product is fast and simple as full bore opening outlet valve is provided.
Design Options
• Models with single or double helix.
• Net capacities for 20 to 25000 liters.
• Various Material and surface treatment available depending upon product characteristics.
• Liquid adding by ISP system.
• Heating Cooling jackets with insulation.
The S.S. RIBBON BLENDER is an efficient and versatile blending machine for mixing of dry granules & powders homogeneously. Approximate two third of the volume of the container of Ribbon Blender is filled to ensure proper mixing. The Ribbon Blender gives best result for mixing of dry powder & granules due to the design and shape of the mixing ribbon and product container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.
Material should be charged from the top side. There are port/ports provided on the top cover to charge the material as well as for air vent. One discharge valve provided at the bottom side at center of the container. The discharge height could be adjusted as per the requirement, so that material gets discharged in the other container directly, so that material handling time for discharge is nil and the operation is dust free.
In Ribbon Blender the powder moves from center to the end of container and end of container to the center of container. Hence requirement of total mixing time is very less and the RPM required are also very less.
The dry material gets sufficient continuous movement due to the shape & movement of ribbon & shape of the container, which moves material for good quality of blending.
The unit consists of one electrical motor, one worm reduction gear, belt drive between motor and gear, couple drive between gears to (ribbon) mixing stirrer. Container having four nos. of legs with discharge valve & top cover. Both ends of mixing shaft is sealed with bush & stuffing box.
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